OneBusiness ERP: Tea factory Software
Leaf receipt Process:
Tea factory software from OneBusiness ERP has successfully implemented in Tea factories in Tamil Nadu, India. Factories receive green leaves from growers from various estates.
A factory staff with a mobile application will enter various parameters while entering the receipt of the goods. Fresh leaves usually contain about 73-80% of moisture.
You can handle green leaf receipt using our OneBusiness ERP and or our OneBusiness mobile application.
Withering Process:
The leaves spread on the withering tables. The staff will start the ventilation process tables from beneath.
Factory staff allow 12to 24 hours of withering the leaves’ moisture content will go down to about 60-65%. The quality of the tea will very much depend on the withering process.
Rolling Process
Tea factory staff will feed the withered green leaves into a rolling machine. –
What is a Rolling Process?
Is the process of twisting and rupturing green leaves to expose more surface area for bringing out the juices to the surface of the leaf.
Rolling is done for approximately about 30 to 40 minutes.
A mesh will separate unrolled leaf for recycling. The rolled leaf will enter the fermentation process.
How much pressure do we need for this process?
The experienced staff will fix around 2 to 3 bar of pressure and 30 to 60 minutes to realise great results.
Fermenting:
The fermenting process will take 2 to 6 hrs. The transition of black tea will develop its new flavour and aroma. The original bitter taste will vanish as a result of the fermentation.
Drying:
The most critical step in tea manufacturing is drying tea leaves.
We have to be careful in this step to stop spoiling the whole production lot. The drying temperature would be around 90 to 95. The residence time and the temperature will bring down the moisture content to 3 to 4 %.
The hot conveyor belt speed will determine the residence time.
Sorting Process:
Factories use Taylor mechanical sieves to sort the tea according to different leaf grades.
The complete production can be handled by OneBusiness production module.
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Please check Procurement for other procurement processes.
Tea factory software Integration scenario:
- CRMs: OneBusiness CRM
- Financials: OneBusiness tea factory software Financial accounting with procurement and Sales.
- Inventory Management: OneBusiness Tea factory software integrates procurement, Production and Sales with the Inventory Management.
- Tea Sales: Integration with GSTIN website
Advantages of OneBusiness software
- Green leaf receipt: You can track and manage leaf receipts
- Vendor Management:Efficient Management of Growers and Agents leaf purchase orders
- Production planning: Tea factory software Production order management for tea grade production and raw materials Management
- Customer Relationship Management: Continuous updating of your customer with e-mail campaigns
- Teas Sales Management: Packaging lot and inventory magement control for tea grades
- Cost estimation: This feature will provide planning of your production costs
- Utility consumption tracking: your customers are not locking the capital in a high investment for the software tools
- Production Dashboards: It suits best for any production unit for real-time tracking
- Material resource planning: The service provider will ensure the team provides a better service to retain the client cohort.
- Mobile App convenience: It is essential to have better control over business with informed decisions.
- Production Report: The production report will provide cost per unit per order on daily basis.
- Inventory Report: The subscription pricing will take care of product version upgrade and the maintenance of the software. Customers need not allocate a budget for these critical activities.